Online Zinc Spray Coating System for Tube Mill Industry

Zinc Spray Coating System for Tube Mill

Airo Shot Blast has been able to offer our customers as per requirement a high-quality assortment of  Online Zinc Spray Coating  System for Tube Mill that is mainly designed for safety against small or large fire. The provided water spray system is largely designed to protect areas where the fire is likely to spread promptly and where cooling of components is essential. In addition, Online Zinc Spray Coating System for Tube Mill is made by using premium grade metal by our experienced professionals in accordance with set industry norms. Our offered Zinc Spray System for Tube Mill is created available in various stipulations for our clients at reasonable prices.

Online Zinc Spray Coating System on G. I. Tubes and pipes produced from Tube Mills generally lack corrosion resistance property at weld portion, throughout the entire seam length (due to removal of the galvanized layer while welding the seam) resulting in poor corrosion resistance and subsequent rusting. The metal coat has analyzed the problem and developed chemically non-hazardous thermal spray systems for continuous online zinc spray coating on G. I. Tubes and Pipes on the seam. Such systems have been confirmed and supplied to various leading tube mills where these systems have been performing satisfactorily. The Zinc spray is 20 to 30 Microns. However, 10 to 100 microns can be deposited (depending upon tube/pipe traverse rate) on Tubes and Pipes ranging from 15mm N.B. to 125mm N.B. Size without interrupting Tube Mill speed. The ordinary output can be 10 pipes per minute with an estimated 25 microns coating thickness. The System package consists of a dry spray room (Spray Chamber), Twin Cyclone, Exhaust Fan with motor along with ducting.

The Spray Booth is installed just after welding Work Station. The Arc Spray Gun is positioned inside the Spray Booth. The distance of the spray gun from the tube/pipe is adjusted depending upon the size of the tube/pipe and the spray pattern required to minimize spray wire losses. The Hot Weld seam is sprayed with zinc wire resulting in a dense coating with a strong metallurgical bond over the weld seam. The fumes and fine Zinc dust generated in the spray booth are sucked into the cyclone dust collector due to suction created by the exhaust fan. Due to cyclonic action, the zinc particles are trapped at the bottom of the cyclone dust collector, and clean air is discharged from the outlet of the blower into the atmosphere keeping The Arc Spray Gun System consists & of Arc Spray Gun with a two-wire feeding arrangement DC/AC Power source built-in with control console with wire spool stand having spool capacity 15Kgs each. The Wire feeding device is by pull process powered by an electric motor. The wire feeding speed is adjustable through the motor. The zinc spraying is a cool process producing fine and dense quality coating having high bonding strength and the smallest porosity.

Zinc Spray Coating System

Zinc thermal spraying coating is a System where zinc or zinc alloys are melted and then sprayed onto a prepared substrate surface, creating a layered coating. Zinc Thermal spraying coating is a highly effective and proven method of corrosion prevention, giving galvanic as well as barrier coating protection to iron and steel.

Zinc Metal Coatings system

zinc sprayed metal coatings are both an alloy of zinc or pure zinc and 15% aluminum. Online  Zinc metal Sprayed coatings of pure zinc have been possible since the 1920s and are typically applied with a thickness of 100 microns or more. If not further coated, the pure zinc coating will form a solid, passive film of zinc corrosion products with a likely weathering rate. In many conditions, the sprayed zinc alone can give enough service life. The zinc 15%-aluminum-zinc thermal spray coating was founded in the late 1970s and is about the highest aluminum composition in zinc that can be industrially made into wire. Because the microstructure of each of the droplets of this sprayed coating consists of both a zinc-rich and aluminum-rich phase, Zn-15%Al offers the optimum corrosion protection to steel in aggressive atmospheric conditions such as marine ecosystems.

While each method is different in how they produce a Online zinc thermal spray coating, each method has five main components in the thermal spray system:

• An appropriate process control console or similar devices for controlling the gases, liquids, and electrical current used by the thermal spray process
• An appropriate gun for producing a hot gas stream for heating, accelerating, and directing the flow of thermal spray material towards a substrate
• A suitable feedstock material conveyance device for delivering feedstock to the thermal spray gun
• Feedstock (powder, wire, rod, or cord) fed at suitable velocity to allow spray gun to melt them
• Controlled coating application area atmosphere
• We are a world leader in Online Zinc thermal spray coating equipment and coating technologies. We didn’t get that designation by accident. We have spent the last 10 years researching, developing, and improving our solutions to deliver the best coatings possible.

Online zinc spray coating system manufacturer

We are the best Online zinc spray coating system Manufacurer, supplier, and Exporter in India. Airo Shot Blast is the Best Shot Blasting Machine Manufacturers in India. We provide Sand blasting Machine, shot blasting machine, grit blasting machine , thermal spray gun, shot blasting cabinet, pressure blasting cabinet, arc spray gun, metalizing gun, flame spray gun ,etc in India at low price for sale.