Equipment Overview

Wire Flame Spray Gun

45 K - 2 Lakh Spray Gun
Material of Construction Aluminum, Brass, Bronze, CI Casting, Stainless Steel
Type of Gun Wire Flame Spray Gun
Compressed Air Reqiuired 25 to 30 CFM at 5 bar
Wire feed Size 1.6 mm, 2 mm, 3.17 mm
Direct consultation for equipment selection Brochure and commercial support Application-based product guidance
Technical Details

Technical specifications and additional information for Wire Flame Spray Gun.

Technical Specifications
Material of Construction Aluminum, Brass, Bronze, CI Casting, Stainless Steel
Type of Gun Wire Flame Spray Gun
Compressed Air Reqiuired 25 to 30 CFM at 5 bar
Wire feed Size 1.6 mm, 2 mm, 3.17 mm
Input Gas Oxygen and LPG/ Acetylene
Wire Feed Pneumatic Air Driven Turbine or Eclectic drive
Additional Information
Color As per client requirement
Country of Origin Made in India
Brand Airo Shot Blast Equipments
Delivery Time 15-20 Days
Production Capacity 5
Packaging Details Polly Pack With Bubble Packing
Applications and Suitability

Application fit and key selection factors before enquiry.

  • High temperatures have no effect on the themes that will be sprayed, guaranteeing dimensional and morphological stability as well as the absence of cracks and strength loss.
  • There are numerous available coating thicknesses.
  • The coating contains harder particles than the original materials in addition to hard components including metal oxide, nitride, carbide, and other hard elements that provide a high level of wear resistance.
  • steel with cathodic coatings made of zinc and aluminium to stop corrosion.
  • Bond and self-bonding coatings made of composite nickel/aluminum wire.
Best for Spray Gun requirement
Typical use Application and operating setup review
Next step Quote, brochure, or suitability discussion
Why Buyers Choose This Spray Gun
Better application control

Choose a spray gun that supports your coating work, finish expectation, and usage requirement.

Right operating fit

Compare spray pattern, handling comfort, and process suitability before moving to quotation.

Product clarity

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Buying support

Our team assists with brochure sharing, quote discussion, and application guidance.

How We Help You Finalize

Step-by-step guidance before pricing and final product discussion.

Share the coating requirement

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Compare suitable options

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Review details and brochure

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Move to pricing and enquiry

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Product Overview

Wire flame spray gun is using for the coating process over the surface of the substrate to prevent it from rust. Wire flame spray gun process is basically the spraying of molten metal on the surface substrate to provide a coating. In the wire flame spray gun, the material in wire form is melted in flame of oxygen and acetylene (LPG) and then atomized with compressed air to form a fine spray.

Wire flame spray

The zinc spray gun coating or aluminum coating process is done after the surface preparation with the sand blasting machine. This molten metal droplet comes in contact with the prepared surface of the substrate and gets solidify to form a coating. Ceramics and cermets are using in composite wire form for coating. Wire flame spray gun wire size is 3.17 mm std. is using other sizes are optional.

Wire flame spray gun is a useful process for applying relatively inexpensive coatings on the substrate which contains high levels of oxides and porosity together with the option of achieving a rough surface finish.

Wire Flame spray system use for spraying both ferrous and non-ferrous material. Key applications are restoring worn-out components, conductivity, and anti-corrosion.

Process HVOF PLASMA FLAME
Particle velocity (m/s) 800       300     40
Particle/Gas Temp (°C) 3,000   14000<     3000
Adhesion (psi) >10,000        >700     1000
Oxides (%) <2         <3           12
Porosity (%)           <2         <5         <15

Wire flame spray Gun Coating Materials

  • Iron-based alloys
  • Nickel-based alloys
  • Molybdenum
  • Copper & Copper alloys
  • Aluminum, Zinc, Al/Zn alloys

Wire flame spray Gun Applications

  • Wear resistance
  • Friction properties
  • Corrosion protection
  • Dimensional restoration
  • Electromagnetic shielding
Wire flame spray Gun Advantages:
  • Low capital investment
  • Simple to operate
  • Wire form cheaper than powder
  • Deposit efficiency very high
  • Easily used for applying pure molybdenum coatings for wear resistance.
  • Portable system
  • Preheating facility built-in, unlike arc spraying
  • Easily use  in areas without electricity supply

The wire can be Zinc, Aluminum, Copper in the form of a coil. The coil is mounted on a rotating table during zinc metalizing or aluminum coating, so that operator's do metalize on component or workpiece easily. The wire should be constant diameter and should be suitable for metalizing.

Sand Blasting Machine and Shot Blasting Machine are useful for Remove Rust and Corrosion.

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Tell us the application, usage pattern, and expected operating need. Our team will respond with the relevant brochure, technical detail, and commercial guidance.

Product FAQs
What is Wire Flame Spray Gun used for?

Wire Flame Spray Gun is used for industrial surface preparation, cleaning, and finishing work where buyers need dependable spray gun performance for production applications.

Which industries use Wire Flame Spray Gun?

Wire Flame Spray Gun is commonly considered by buyers in foundry, fabrication, steel processing, automotive, engineering, and project-based manufacturing depending on the type of component and production requirement.

How do I choose the right Wire Flame Spray Gun model?

The right model depends on component size, job handling method, required finish, output target, and plant usage. Airo Shot Blast helps buyers compare these points before finalizing Wire Flame Spray Gun.

Can I get the latest price for Wire Flame Spray Gun?

Yes. You can request the latest price for Wire Flame Spray Gun by sharing your requirement, preferred capacity, and production details so the team can guide you with a suitable commercial starting point.

Does Airo Shot Blast provide brochure and selection support for Wire Flame Spray Gun?

Airo Shot Blast can share brochure support, machine details, and requirement-based selection guidance for Wire Flame Spray Gun so buyers can compare models before moving to quotation.

What details should I send before enquiring about Wire Flame Spray Gun?

Before enquiring about Wire Flame Spray Gun, share your component type, material, production volume, finish expectation, and any preferred machine size or configuration for a more relevant response.