Applications of the metal spraying process

The Metal Spraying process is a technique in which molten metal is sprayed over the surface of a workpiece. Metal spraying also knows as Thermal Spraying involves covering a diverse range of surfaces with a metallic coating using a spray of molten particles. The application of the metal spraying process is vast in this industry because of its versatility.

There are a whole host of metal spraying techniques including flame spraying, wire arc spraying, plasma spray, detonation spraying, high-velocity oxy-fuel coating (HVOF gun), warm spraying, cold spraying, and high-velocity air fuel.

The thermal spraying technique that is right for you will depend on a number of different factors including the application you are using, as well as your budget, operational timeframe, and preferred finish.

Metal spraying is a process used across a vast range of different industries and involves using a high degree of heat in order to achieve a molten state. Once the molten state is achieved, the material is then meticulously atomized into tiny particles, and then sprayed onto the surface you are working with.

Applications of Metal Spraying Process

• Wind Turbines: Atmospheric corrosion causes damage to wind turbines. So metal or thermal spraying process is preferred.
• Oil Industry- Pipes, Shafts, etc. These are often exposed to harsh environments.
• Bridges- There is heavy traffic over bridges so metal spraying is done to increase its longevity.
• Petrochemical Plants- Proper metallic coating of pipes in the inner layer of these petrochemical pipes.
• Infrastructural Industry- The Structural of an infra project is build up by steel coated with metallic coatings to provide strength to the surface of a structure.
• LPG Cylinders- Metal Spraying is used to protect LPG, propane gas or Butane gas bottles against corrosion. Usually, we prefer the thermal Arc Spray gun coating.
• Architectural Coatings.
• Metal Spraying process is better than hop dip galvanizing in some industries.
• Film Industry Sets- Artistic Coatings for shooting the shots.

Advantages of Metal Spraying

• Increased durability.
• Modified electrical properties.
• Increased or decreased corrosion protection.
• Increased hardness.
• Increased or decreased friction.
• Increased wear resistance.
• Additional protection to damaged materials.

Thermal Metal Spray

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